Small waste tyre and plastic to biodiesel machine Huayin Plant

Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black. Unlike incineration, the transformation of materials occurs under oxygen-free conditions. The oil from the reactor is collected and used as the feedstock for the subsequent refining process.

Pyrolysis is a thermochemical treatment, which can be applied to any organic (carbon-based) product. In this treatment, material is exposed to high temperature, and in the absence of oxygen goes through chemical and physical separation into different molecules.

Put 10 tons waste into reactor after necessary decontamination processing and simple cutting, then close the door. Heat the reactor with wood, coal, oil or gas. When temperature reaches 100 degrees, pyrolysis starts in the reactor. And oil gas comes out from oil outlet. When oil gas from reactor goes through catalyst chamber, top cooling pipe, oil- waster separator, heavy oil is collected in the heavy oil tank. Other oil gas continue to go through high-power cooling system ( horizontal condenser) and cooling down , finally collect into the light oil tank. Uncondensable gas can be recycled to heat the pyrolysis machine reactor. When all the oil gas is extracted out, only carbon black and steel wire left in the reactor. After reactor cooling down, carbon black and steel wire slagging out automatically. Steel wire can be sold directly in the market to the steel factory. After process with a magnetic separator, carbon black mix with organic chemical adhesive can be used to make coal briquette. The calorific value reach to 6000 calories. It is a very good energy used to heat the reactor instead of wood , coal, gas , fuel.

6 sets 10 ton capacity Waste tyres /plastic to oil recycling machine installed in China Mainland.
Automatically carbon black discharging device enable carbon black discharged out in totally sealed condition , no pollution and save time .
Auto feeder machine feeding waste raw material with 50 ton hydraulic pressure , labour no need go inside of pyrolysis reactor , save feeding time and 100% safety. 

10 ton capacity tyre recycling to oil equipment installed in Srilanka
1. Reactor made of Q245R boiler steel plate, 16mm/18mm thickness.
2. Integrated design condensing system and dedusting device shorten the installation time and the welding quality can be ensured. besides , it is easy for transportation.
3. Pyrolysis oil can be used for heating the reactor , one set machine need 3-4 oil burners.
4 we have different grades dedusting devices to meet different countries emission standard.
5. A serious of safety devices to ensure the machine working smoothly.
6. Tail gas (can not be turned into liquid oil but combustible oil gas ) are go back to the furnace for second burning as heating fuel to heat the reactor , thus to prevent pollution.